High volume precision metal stamping
Brandauer is one of the largest contract presswork and precision stamping companies in Europe, manufacturing metal components for customers around the world.
It offers the complete range of services required for the supply of pressed metal components: from prototyping, design and in-house tool production (or a specialist tool transfer service) through to high-quality manufacturing and logistics.
Technical excellence, customer service and product value are central to everything it does and the company prides itself on a unique ability to turn difficult and challenging requirements into positive manufacturing outcomes.
Brandauer currently offers the latest production technology, with a press range from 5 tonne to 125 tonnes. Alongside a comprehensive range of Bruderer and Haulick Roos Power Presses (18 T – 125 T), it also operates Hydraulic and Hydro-Pneumatic 5T Hare Presses, Seyi (25 T – 80 T) and Minster (45 T – 60 T) Power Presses.
Brandauer’s 45,000-square foot facility, allows for over 50 distinct components in production at any one time. With presses operating at 2,000 strokes per minute, you have the potential of millions of components a day at your disposal.
| Computer Aided Design |
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| ☉ 2 Solidworks 3D 2015 ☉ 6 VISI 2018 (3 VISI Progress, 2 VISI PEPS Wire, 1 VISI 2D Machining) ☉ 1 VISI Part Explore 2017 |
| EDM |
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| ☉ 2 GF AgieCharmilles CUT 3000 ☉ 1 GF AgieCharmilles CUT E600 ☉ 1 GF AgieCharmilles DRILL 20 ☉ 1 ACTSpark SP1 Spark Eroder |
| Soft machining |
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| ☉ 1 Milling Machine ☉ 1 Mikron VC750 CNC ☉ 1 GF Mikron 800 PRO ☉ Lathe ☉ Drilling Machines ☉ 1 Addison Band Saw ☉ 1 Startrite Power Saw ☉ 1 Radial Driller |
| Hard machining |
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| ☉ 3 Jones & Shipman 1400 surface grinders ☉ 1 Jones & Shipman 1400E surface grinder (CNC) ☉ 1 Jones & Shipman 540X surface grinder (CNC) ☉ 1 Optical Profile Grinders with digital read-out and audio setting ☉ 4 Micro-hite Microprocessor Gauging Machines |
| Special Products Division (SPD) |
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| ☉ 4 Seyi 25 Tonne Gap Bed Power Press with CNC roll feed ☉ 7 Hand Presses (Secondary Op) and Tapping Machines ☉ 1 Hydraulic 5 Tonne Hare Press ☉ 2 Hydro-Pueumatic 5 Tonne Hare Press ☉ 1 3D Printer ☉ 1 Custom designed Electrox Workstation / DBox Raptor 1 Marking ☉ 1 45 Tonne Hare Press ☉ QH11D Serial Precision Shearing Machine ☉ Frasertech Cleaning Plant |
| Clean energy cell |
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| ☉ 2 Seyi 25 Tonne Single Action Press ☉ 1 Seyi 80 Tonne Power Press |
| Power press shops |
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| ☉ 1 Yamada Dobby 80 Tonne High Speed Link Action Power Press ☉ 1 Yamada Dobby 30 Tonne High Speed Link Action Power Press ☉ 1 BSTA 18 Bruderer High Speed Power Press ☉ 1 BSTA 20 Bruderer High Speed Power Press ☉ 7 BSTA 25 Bruderer High Speed Power Press ☉ 11 BSTA 30 Bruderer High Speed Power Presses ☉ 2 BSTA 25 Bruderer High Speed Power Presses ☉ 1 BSTA 28 Bruderer High Speed Power Presses ☉ 3 BSTA 30 Bruderer High Speed Power Presses ☉ 2 BSTA 50 Bruderer High Speed Power Presses ☉ 1 Minster 45 Tonne Power Press ☉ 1 Minster 60 Tonne Power Press ☉ 2 Haulick Roos 60 Tonne Power Presses ☉ 1 Haulick Roos 125 Tonne Power Press |
| Quality control |
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| ☉ 2 OGP Smartscope Vantage ☉ 2 OGP Smartscope Snap ☉ 1 OGP MVP 200 Multi-Sensor Sprint ☉ 3 Mitutoyo Quick Vision Elf ☉ 4 Mitutoyo Projectors with Digital Display ☉ 1 Innovatest Falcon 500 Micro/Macro Hardness Tester ☉ 1 Vickers Hardness Tester ☉ 1 Mitutoyo Toolmakers Microscope with Digital Readout & Camera ☉ 1 Starrett FMS300 Force Measuring Equipment ☉ 1 Micro sectioning Low Speed Diamond Saw and Polish Equipment ☉ Digital Micrometres & Callipers ☉ Stereo Microscopes ☉ Digital Height Gauges ☉ Various Product Specific Gauges ☉ Programmable Digital Indicators ☉ In line inspection ☉ Statistics Software (inc. Measurelink & QC Cal) ☉ SPC capability ☉ Equipment traceable to National Standards |
| Heat treatment |
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| ☉ 2 Inert Gas, monitored, heat treatment plants operating to 600°C ☉ 1 Tumbler D-burring machine ☉ 3 Solvac S1 Ultrasonic Cleaner |
Brandauer offer the complete range of services required for the supply of pressed metal components: from prototyping, design and in-house tool production (or a specialist tool transfer service) through to high-quality manufacturing and logistics.
| Special Products Division (SPD) |
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| The Special Products Division can deliver projects spanning between 1 off and 20,000 metal components. |
| Prototyping & consultation |
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| A consultative approach, with in-house design experts working where required with customers on specified drawings to deliver shorter lead times and more efficient long-term production. |
| Progression press tooling & tool transfers |
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| The design and manufacture of progression and precision tools are part of Brandauer’s promise to deliver a complete manufacturing solution for the production of pressed metal components. The pre-proven tool transfer service is designed to help achieve the transfer of established press tools with the minimum of inconvenience and as little disruption to production as possible. |
| Wire EDM |
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| The latest wire EDM technology which is fully integrated with CAD/CAM software. |
Brandauer hold all the quality and environmental accreditations appropriate to their key markets, with operations managed and benchmarked through real time data collection and strictly monitored performance indicators.
| Management Systems Certifications |
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| ☉ Quality Certified ISO9001: 2015 ☉ Environmental Certification ISO14001: 2015 ☉ Occupational Health and Safety Management System ISO 45001:2018 |
| Key Elements of IATF16949:2016 implemented |
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| ☉ PFMEAs, Control Plans, Process Flow Charts ☉ Process Efficiency – SPC ☉ Contingency Plans – Disaster Recovery Planning ☉ PPAPs – Levels 1 to 5 ☉ PSWs – Part Submission Warrants ☉ Global 8Ds for corrective / preventive actions ☉ Target Defect Prevention – Tool Protection, In Line Cameras ☉ Compliant with Customer Specific Requirements ☉ SQA Manuals & Supplier Portal ☉ International Material Data System (IMDS) capable |
CEO
Brandauer
